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Sustainable logistics: How a special reusable system at Winkhaus is proving effective

Whether it’s a vegetable section in a supermarket or an electronics shop at an online mail order business – the question comes up everywhere: How can we prevent packaging waste? According to Eurostat, Germany generates the largest amount of packaging waste in the European Union – almost 220 kilogrammes per capita in 2023. The European average is around 178 kilogrammes. Winkhaus has been addressing this issue for a long time and has therefore been focusing on reusable solutions since 1994. To this end, the company works with the logistics service provider “Comepack”.

Winkhaus setzt bei Nachhaltigkeit auf Mehrwegbehältersystem Comepack

At Winkhaus, reusable packaging is primarily used where components are moved repeatedly within standardised processes. This includes both the internal and external flow of goods – for example, between production sites, suppliers, service providers or customers: products are transported, parts are replaced and components are moved regularly. The company uses reusable plastic transport containers and durable metal and wooden pallets instead of single-use cardboard boxes. The aim is to keep packaging in circulation for as long as possible, thereby reducing the amount of material used per transport. The long-term use of the containers significantly reduces the CO₂ footprint: Whilst single-use packaging must be disposed of after use, reusable containers remain in use throughout many transport cycles.

Part of a continuous logistics process
Reusable systems are commonly employed in industrial logistics processes involving the regular movement of components from one location to another, where the packaging can be reused multiple times. Particularly where transport procedures are clearly defined, packaging can be reused over longer periods. The practice is clearly structured: First, Winkhaus or the relevant suppliers order empty containers from the logistics partner, Comepack. The components are then packed and shipped. Upon receipt of the goods, a collection request is submitted for the returnable containers. The service provider then organises the return, cleans the containers and prepares them for the next cycle.

Winkhaus setzt bei Nachhaltigkeit auf Mehrwegbehältersystem Comepack

However, the specific effects of this depend heavily on the use situation and use case. Reusable container systems also present their own challenges. They require continuous planning, tracking, cleaning and coordination throughout the entire supply chain. At Winkhaus, the “Comepack” system is therefore part of a continuous logistics process that is regularly checked and adapted. “We do not view sustainability in isolation, but as an integral part of our day-to-day business operations and our decision-making processes. We analyse our environmental impact throughout our entire supply chain and are therefore constantly refining our systems,” commented Peter Hordt, Technical Director for Window Fittings and Executive Board Member at the Winkhaus Group.

Over 30 years of experience has taught us that reusable packaging is most effective in stable processes where packaging is consistently recycled. The use of such a system is therefore always the result of a conscious and long-term decision. In an environment with a high demand for packaging, this system is one of several measures designed to conserve resources, extend the lifespan of packaging and make processes more sustainable. This approach thus makes a decisive contribution to the sustainable further development of the company.

Key points at a glance

Would you like to learn more about our company or are you looking for additional information? Then our Winkhaus Magazine is just what you need. There you’ll find helpful explanations, a wealth of background information, and fascinating stories. Feel free to take a look!