aluPilot

The efficient fitting system for aluminium windows

Modular system approach for aluminium windows

The aluPilot modular fitting system from Winkhaus enables efficient and simple production of aluminium windows. Manufacturers benefit from a shorter production time of around ten minutes per window unit as well as reduced process complexity. The fitting system supports common opening modes such as turn, turn-tilt and tilt before turn. The fully-concealed aluPilot Topstar hinge side is designed as standard for sash weights of up to 130 kilograms. Additional components make it possible to install large-format aluminium windows with sash weights of up to 200 kilograms.

aluPilot Concept

Universal, reliable, efficient: the surface-mounted hinge side in visually appealing design. Available in different colours. Suitable for sashes weighing up to 130 kg.

aluPilot Topstar

For a clear, aesthetic window design. With a completely concealed hinge side, which is invisible when the window is closed, this system can handle sashes weighing up to 180 kg.

aluPilot Giant

This way, even heavyweights can be visually appealing: the surface-mounted heavy duty hinge is specially designed for sashes weighing up to 300 kg.

Fitting versions at a glance


	aluPilot Topstar	aluPilot Concept	aluPilot Giant
Fully-concealed hinge side
Surface-mounted hinge side
Surface-mounted fitting
Sash weight	up to 200 kg	up to 130 kg
Sash weight for turn and tilt windows			Up to 200 kg
Sash weight turn windows			up to 300 kg
Sash width for turn and tilt windows	465 - 1635 mm	465 - 1635 mm
Sash height for turn and tilt windows	525 – 3035 mm	525 – 2835 mm
Sash width turn windows	290 – 1635 mm	250 – 1635 mm
Sash height turn windows	525 – 3035 mm	525 – 2835 mm
Sash width tilt windows	400 – 2035 mm	400 - 3035 mm
Sash height tilt windows	490 - 1320 mm	450 - 1320 mm
Endurance test, in accordance with DIN EN 13126-8	H3	H3

Windows with concept

Efficient assembly, reduced costs

The new benchmark in processing – the flexible assembly sequence simplifies fitting installation and reduces sources of error in production. Pre-assembled parts also reduce the number of individual components and assembly steps within a fitting set.
By the way: The QM-328 certification and classification in Corrosion Protection Class 5 confirms the product’s suitability for demanding applications and affirms its high quality.

aluPilot Topstar - Fully-concealed turn-tilt fitting system

More handling advantages

Fewer work steps

Sash components are connected to one another by drive rods which are available in seven fixed lengths. This eliminates preliminary work steps such as punching and cutting connecting rods to length.

Clever tool concept

Assembly and adjustment of components requires only two tools: screw drives and an assembly lever. Costly punching tools are not required.

Innovative mounting

All fitting components are installed in the fitting groove of the sash frame or frame from the front. This eliminates the need to punch out the sash groove.

Fewer components

Pre-assembled elements reduce the number of components in a set of fittings by up to 25%. This reduces the amount of handling effort during installation.

Easy to upgrade

The fitting can be brought in line to qualify for resistance class RC2 in just a few extra steps. The system is merely supplemented with an additional component for RC3-compliant windows.

Quick to install

The effort needed to manufacture a standard window is reduced by up to 10 minutes. In this way the production costs of the entire window are lowered.

Windows, an idea further

Customised solutions for buildings

Modern architecture often breaks with traditional dimensions, shapes, and colours. Always seeking new approaches, creative outlets, and qualities. At Winkhaus, we accompany these ideas. We know what windows and façades must be able to achieve in terms of functionality. That’s why we offer a wide range of products and can develop custom solutions for your project, whether through modification or custom design.

Well-designed window accessories

aluPilot also includes a complete portfolio of additional components, such as opening and turn limiters, as well as convenience components like the SKU locking force optimiser. The system is complemented by a stylish series of plug-in handles.

aluPilot opening limiters – control that protects

Winkhaus opening limiters enhance window security by restricting the width of the opening, thereby preventing damage and accidents. They can be easily integrated into Winkhaus aluPilot fitting systems and offer a durable, convenient solution for residential, commercial and public buildings.

Precision in every opening position

OB.AL.K – Convenience application

With the opening limiter OB.AL.K windows can be opened and closed with minimal effort. Draughts or gusts of wind cannot blow the sashes shut, as the final-position detent mechanism keeps them securely in place. In addition, the opening width can be individually adjusted so that the ventilation can be flexibly adapted to the use of the space – perfect for people with limited mobility.

OB.AL.A – Lockable

The opening limiter OB.AL.A reliably limits the opening width to a maximum of 120 mm. Suitable for use as a limiter on windows that can be opened and are fitted with fall protection. It provides additional protection thanks to its lockable and self-closing functionality. If necessary, it can be easily unlocked with a key for maintenance or cleaning purposes. This variant of the opening limiter is particularly suitable for public buildings, hotels, and office complexes. It ensures reliable security without compromising the appearance of the architecture or windows.

OB.AL.KS – Child safety

Especially for use in children’s areas, the opening limiter OB.AL.KS prevents uncontrolled opening in accordance with EN 13126‑5. A lockable handle allows targeted securing by parents or caregivers. The desired ventilation position can be locked using the window handle, so that the window remains stable without restricting its operability.

Greater convenience and functional security

The locking force optimiser (SKU) for the aluPilot Topstar system reduces the amount of force needed to return the window sash from the tilted position to the closed position. This solution is especially well suited to buildings with heightened accessibility requirements. The innovative module is equally well suited for heavy window elements with large formats and inconvenient handle heights.

Convenient and intensive ventilation

The turn limiter effectively protects the window from unwanted damage when the sash is opened fully. The aluPilot rod turn limiter can also be expanded by adding an end position detent, which makes it even more convenient to air out the room: The upgrade increases the holding force for the sash in the 90 degree turn position, thus making it harder for the window to slam shut.

The turn limiter can be equipped with a friction slider to brake the sash when opening and closing. This also reduces damage caused by the sash accidentally opening or closing and supports the end position detent for large sash formats.

We are masters of design

Our range of plug-in handles: purist, stylish, and high-quality: The aluPilot plug-in handles are distinguished by their minimalist design and subtle, rounded rosette. Featuring a classic design, they are compatible with any aluminium window with a Euro groove - combining a timeless look with reliable performance.

A pleasure to touch:
The handle offers quality you can feel. Winkhaus handles are pleasant to touch and fit comfortably in the hand. Whether opening, closing or tilting: Secure locking in position can be felt and heard. Additionally, the handle is prevented from tilting unintentionally. The handle’s small, round rosette gives the window an elegant and timeless appeal.

One-click installation:
The new plug-in handles are extremely easy to install. An adapter on the mortice drive provides the connection to the handle’s round rosette. It snaps in place with a click.

Flexibility thanks to its variants:
Three handle variants with four finishes are available.

Fentertechnik aluPilot Griff silber grau

Proven fitting technology for demanding architecture?

At Berlin’s Südkreuz train station, modern windows with Winkhaus fitting technology ensure a high level of security, reliability and convenience. The project shows how Winkhaus solutions ensure stable function and quality over the long term, even in heavily frequented buildings.
References

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Downloads

Brochure aluPilot

PDFI7.3 MB

*) To RC2

**) The security classes shown were achieved in cooperation between Winkhaus and various system houses. The feasibility of the classes is determined individually for each system house on the basis of the technical framework conditions.